一、現代工(gong)(gong)業(ye)的(de)(de)(de)發展已出現越來越多的(de)(de)(de)綜(zong)(zong)合型大項目,要求對從設(she)計(ji)到生(sheng)(sheng)產(chan)(chan)的(de)(de)(de)整個過(guo)程盒全(quan)(quan)(quan)部環節(jie)所組成(cheng)網絡的(de)(de)(de)物質(zhi)流(liu)、信(xin)(xin)息(xi)流(liu)、資金流(liu)進行綜(zong)(zong)合控(kong)(kong)(kong)制(zhi)(zhi),使預(yu)測分(fen)(fen)(fen)析、運行工(gong)(gong)況、設(she)備(bei)狀(zhuang)態、能源(yuan)利(li)用(yong)(yong)、經濟效益和(he)故障處理(li)都在(zai)優化、合理(li)的(de)(de)(de)狀(zhuang)態。在(zai)自(zi)(zi)動(dong)化技(ji)術(shu)(shu)、信(xin)(xin)息(xi)技(ji)術(shu)(shu)與(yu)各種生(sheng)(sheng)產(chan)(chan)技(ji)術(shu)(shu)基(ji)礎(chu)上,由(you)工(gong)(gong)業(ye)計(ji)算機(ji)(ji)(ji)系(xi)(xi)統將工(gong)(gong)廠全(quan)(quan)(quan)部生(sheng)(sheng)產(chan)(chan)活(huo)動(dong)所需(xu)的(de)(de)(de)信(xin)(xin)息(xi)與(yu)各分(fen)(fen)(fen)散的(de)(de)(de)自(zi)(zi)動(dong)化系(xi)(xi)統有機(ji)(ji)(ji)集成(cheng)起(qi)來,構成(cheng)一個能適應生(sheng)(sheng)產(chan)(chan)環境不(bu)確(que)定性(xing)(xing)與(yu)市場需(xu)求多變性(xing)(xing)的(de)(de)(de)柔(rou)性(xing)(xing)智(zhi)能生(sheng)(sheng)產(chan)(chan)系(xi)(xi)統,例(li)如(ru)以離散事件為(wei)特征的(de)(de)(de)計(ji)算機(ji)(ji)(ji)集成(cheng)制(zhi)(zhi)造系(xi)(xi)統CIMS。如(ru)圖(tu)3所示,CIMS系(xi)(xi)統由(you)以下幾方面組成(cheng),用(yong)(yong)成(cheng)熟技(ji)術(shu)(shu)及產(chan)(chan)品(pin),促(cu)進學(xue)科交叉(cha),從工(gong)(gong)業(ye)控(kong)(kong)(kong)制(zhi)(zhi)作(zuo)為(wei)集成(cheng)自(zi)(zi)動(dong)化的(de)(de)(de)基(ji)礎(chu)必須考(kao)慮(lv)(lv)到集成(cheng)的(de)(de)(de)需(xu)求與(yu)環境,包(bao)括計(ji)算機(ji)(ji)(ji)網絡和(he)數據分(fen)(fen)(fen)系(xi)(xi)統NES和(he)DBS,技(ji)術(shu)(shu)信(xin)(xin)息(xi)分(fen)(fen)(fen)系(xi)(xi)統TIS、制(zhi)(zhi)造自(zi)(zi)動(dong)化分(fen)(fen)(fen)系(xi)(xi)統MAS、質(zhi)量(liang)信(xin)(xin)息(xi)分(fen)(fen)(fen)系(xi)(xi)統QIS和(he)管理(li)信(xin)(xin)息(xi)分(fen)(fen)(fen)系(xi)(xi)統MIS等(deng)。衡量(liang)CIMS是否(fou)達到全(quan)(quan)(quan)面優化要從及時性(xing)(xing)、高質(zhi)量(liang)、經濟性(xing)(xing)和(he)環境保護方面綜(zong)(zong)合考(kao)慮(lv)(lv),實現從市場分(fen)(fen)(fen)析、產(chan)(chan)品(pin)設(she)計(ji)、生(sheng)(sheng)產(chan)(chan)制(zhi)(zhi)造到售后服(fu)務(wu)的(de)(de)(de)控(kong)(kong)(kong)制(zhi)(zhi)與(yu)管理(li)的(de)(de)(de)集成(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工(gong)業集(ji)成(cheng)控(kong)(kong)制系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)將不(bu)僅僅實現(xian)控(kong)(kong)制功(gong)能(neng)(neng),而(er)必(bi)須(xu)考慮與(yu)設計(ji)、管理決(jue)策等系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)的(de)(de)互聯(lian),實現(xian)信息的(de)(de)雙向(xiang)共享和自動(dong)化系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)的(de)(de)集(ji)成(cheng)。在系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)集(ji)成(cheng)中(zhong),人(ren)(ren)的(de)(de)因素(su)必(bi)須(xu)要受到足夠重視,成(cheng)功(gong)的(de)(de)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)集(ji)成(cheng)往往是經(jing)營、技(ji)術與(yu)人(ren)(ren)的(de)(de)集(ji)成(cheng),在自動(dong)化與(yu)工(gong)控(kong)(kong)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)中(zhong),如何促進(jin)人(ren)(ren)機協(xie)(xie)作、協(xie)(xie)調(diao)與(yu)協(xie)(xie)同,使人(ren)(ren)的(de)(de)創新性能(neng)(neng)更(geng)好發揮(hui)是人(ren)(ren)們關(guan)注的(de)(de)一(yi)個(ge)問題。要在生產中(zhong)發揮(hui)人(ren)(ren)的(de)(de)優勢作用(yong),更(geng)要使工(gong)控(kong)(kong)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)便于集(ji)成(cheng),以系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)集(ji)成(cheng)促進(jin)工(gong)控(kong)(kong)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)的(de)(de)發展。